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American Journal of Food Technology

Year: 2011 | Volume: 6 | Issue: 9 | Page No.: 772-780
DOI: 10.3923/ajft.2011.772.780
Losses of Ascorbic Acid During Storage of Fresh Tubers, Frying, Packaging and Storage of Potato Crisps from Four Kenyan Potato Cultivars
G.O. Abong , M.W. Okoth, J.K. Imungi and J.N. Kabira

Abstract: The ascorbic acid (AA, vitamin C) levels of tubers was determined in four Kenyan potato cultivars (Dutch Robyjn, Tigoni, 393385.39 and 391691.96) grown under standard cultural conditions and the effect of storage on fresh tubers was evaluated. Tubers were processed into crisps and the effect of frying temperature, package type, storage temperature and time were also determined. There was significant (p≤0.05) variation due to cultivar and storage condition was found to affect the levels of ascorbic acid in fresh tubers. There was significant (p≤0.05) reduction on the level of ascorbic acid (45% on the average) in all the cultivars when tubers were fried into crisps. Packaging type and storage temperature significantly (p≤0.05) influenced the amount of ascorbic acid retained by crisps within the storage period. It is therefore important for processors to choose lower frying temperature and proper packaging for maximum vitamin C retention. Storage of potato crisps at temperatures beyond 30°C results in lower levels of ascorbic acid retention.

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How to cite this article
G.O. Abong, M.W. Okoth, J.K. Imungi and J.N. Kabira, 2011. Losses of Ascorbic Acid During Storage of Fresh Tubers, Frying, Packaging and Storage of Potato Crisps from Four Kenyan Potato Cultivars. American Journal of Food Technology, 6: 772-780.

Keywords: corn oil, Ascorbic acid, potato, polyethylene, aluminium foil and transparent

INTRODUCTION

Potato (Solanum tuberosum L.) is one of the most important tuber crop widely consumed in the world (Burgos et al., 2009). It is ranked fifth in terms of human consumption and fourth crop after wheat rice and maize in worldwide production (Horton, 1987; Burlingame et al., 2009). Apart from supply of energy and high quality protein, potato has also been known to be an important source of vitamins and minerals (Woolfe, 1987; Abong et al., 2009a). The contribution of potato and its products as a source of ascorbic acid (AA, Vitamin C) to human diet has, however, been underestimated (Dale et al., 2003).

As an antioxidant and an essential component of most living tissues, ascorbic acid (Vitamin C) has been known to play an important role in protection against oxidative stress (Farvin et al., 2009; Badreh et al., 2009; Burgos et al., 2009). In addition, its role in enhancing the bioavailability of non-haem iron in the human body has been shown (Haase and Weber, 2003; Teucher et al., 2004). Recommended Daily Allowance (RDA) of vitamin C varies not only with age, but also from country to country. The Food and Agriculture Organization (FAO/WHO, 2001) indicated that the recommended nutrient intake of vitamin C ranges from 25 to 70 mg day-1, depending on age and that as little as 6.5-10.0 mg day-1 of the vitamin will prevent the appearance of scurvy on the body. In previous studies, however, based on available biochemical, clinical and epidemiological studies, the Recommended Daily Allowance (RDA) of ascorbic acid was suggested to be 100-120 mg day-1 for adults to achieve cellular saturation and reduce risk of heart disease, stroke and cancer in healthy individuals (Naidu, 2003).

Potato tubers have been reported to contain up to 46 mg/100 g ascorbic acid in (Fresh Weight Basis) depending on the variety, maturity of the tubers at harvest and the environmental conditions under which they were grown (Nourian et al., 2003; Han et al., 2004). Variety has been known to be the greatest determinant of variation of ascorbic acid concentration in potatoes (Hamouz et al., 2009; Hemavathi et al., 2010). Several authors have reported considerable reduction in the quantities of ascorbic acid during cooking and storage in potatoes, with losses that vary widely according to cultivar, cooking and handling methods. Hagg et al. (1998) observed reduction of ascorbic acid with storage in stored peeled potatoes in four Finnish potato cultivars. The concentration of vitamin C decreased markedly during the storage and after 20 weeks, the content had decreased by more than 50% in five cultivars of Tenerife potatoes (Rivero et al., 2003). The levels of ascorbic acid in long term stored samples (6-9 months) can drop down below 10 mg vitamin C/100 g FW (Haase and Weber, 2003).

During preparation and processing further degradation takes place by enzymatic oxidation, thermic degradation and diffusion into blanching and cooking water. During processing total losses of ascorbic acid were found to be 52% for French fries and about 26% for potato crisps, respectively (Haase and Weber, 2003). Thermal degradation of ascorbic acid was pronounced because of the high temperature regime in case of potato crisps production. For proper retention of ascorbic acid, frying temperatures for potato products such as crisps should be carefully selected.

However, all information about the ascorbic acid concentration of potato in fresh, stored potatoes and their products relates to commercial varieties outside Africa. Among the potato products, crisps consumption has increased in Kenya and more so in the urban areas (Abong et al., 2009a). It would therefore be important to ascertain the contribution of potatoes and potato crisps as snack food to ascorbic acid nutrition. The present study sought to determine the ascorbic acid levels of fresh tubers during storage and the effects of processing temperature, packaging and storage conditions on ascorbic acid content of potato crisps from four Kenyan potato cultivars.

MATERIALS AND METHODS

Potato cultivars for processing: Two potato clones coded as 391691.96 and 393385.39 from the International Potato Center (CIP) and two varieties (Tigoni and Dutch Robyjn) were grown at the National Potato Research Center, Tigoni (2, 100 m above sea level) in the year 2009/10. These were grown under the standard cultural conditions (Lunghao and Kabira, 1999). After maturity, the crop was dehaulmed two weeks before harvesting. Following harvest, the tubers were allowed to cure for 2 weeks in a naturally ventilated dark store under ambient air conditions (17-22°C/78-90% rh). Analysis of ascorbic acid content in fresh tubers was done during storage. After curing, the tubers were processed into crisps and analyzed for ascorbic acid content variation with storage.

Analysis of stored raw tubers: Approximately 15 kg of tubers from each of the four cultivars were stored in dark store under ambient air conditions (17-22°C/78-90% rh) and also in cold storage (5°C/95% rh). The ascorbic acid concentrations of tubers in ambient storage were determined at 2, 6, 10 and 14 weeks after harvest. For cold stored tubers, ascorbic acid levels were analyzed at 2, 6, 10, 14, 18, 22 and 26 weeks after harvesting. Duplicate samples of 5 peeled tubers per cultivar were prepared for each determination.

Preparation and analysis of potato crisps: Potato tubers were peeled and sliced using an automatic electric slicer (Hitech Systems, Saudi Arabia) to uniform thickness of 1.5 mm. The slices were thereafter washed in cold water to remove surface starch, dried with cloth towel and fried in an institution size, batch type, deep oil fryer (E 6 ARO S.A., La Neuveville, Switzerland) containing about 7 L of Chef corn oil (Premier Oil Mills Ltd., Nairobi, Kenya) at temperatures of 160, 170 and 180°C until bubbling ceased. The fried slices were removed and excess oil drained off for 1 min, cooled and packaged ready for storage and analysis.

Analysis of stored potato crisps: Crisps fried at 170°C were used in this study. Potato crisps for each cultivar were packaged into polyethylene bags (gauge 200 microns) and aluminium foil packs. The major packaging material for potato crisps in Kenya is polyethylene and to a lesser extent, polyethylene lined with aluminium foil (Abong et al., 2009a). The packaged crisps were stored in different environmental conditions as follows: 25, 30 and 35°C. The levels of ascorbic acid were determined after every 4 weeks for 24 weeks.

Ascorbic acid analysis: Ascorbic acid was determined by titration with 2, 6-dichlorophenolindophenol dye as described by AOAC (1984).

Data analysis: All the experiments were arranged in a completely randomized factorial design with three main treatments of frying temperature, packaging and storage temperature. The sub-treatments included packaging material (transparent polyethylene and aluminium foil pack), storage temperatures (25, 30 and 35°C) and storage duration (4 to 24 weeks). Analysis of variance (ANOVA) and least significant difference test for the variables was conducted using the Statistical Analysis System (SAS version 9). Differences at p≤0.05 were considered significant.

RESULTS AND DISCUSSION

Effect of storage on ascorbic acid levels of fresh potato tubers: Variation in ascorbic acid levels in fresh potato tubers stored under ambient air conditions is shown in Fig. 1.

Ascorbic acid levels significantly (p≤0.05) differed with the variety. The levels ranged from 65.18 to 73.31 mg/100 g on a dry weight basis (DW) in Dutch Robyjn and Tigoni, respectively. For each variety, there was no significant (p>0.05) difference in levels of the vitamin within 6 weeks of storage. On the other hand, ascorbic acid levels significantly (p≤0.05) reduced from 6 to 14 weeks of storage. There was a significant (p≤0.05) cultivar-time interaction. The decrease was highest in Tigoni and 393385.39 compared to Dutch Robyjn and 391691.96 as the difference between the cultivars narrowed by 14 weeks of storage.

Ascorbic acid levels in fresh potato tubers are mainly determined by cultivar’s genetic make-up (Hemavathi et al., 2010). Different workers from different parts of the world have reported diverse variations on concentrations of the vitamin. Burgos et al. (2009) evaluated 25 Andean cultivars and reported a range of 22.2 to 121.4 mg/100 g on a dry weight basis (DW) and from 6.5 to 36.9 mg/100 g on a fresh weight basis (FW).

Fig. 1:
Effect of storage under ambient air conditions (17-22°C/78-90% rh) on ascorbic acid levels in fresh potato tubers

Working on 9 Czech potato varieties, Hamouz et al. (2009) reported ascorbic acid levels ranging from 14 to 24 mg/100 g on a fresh weight basis (FW). The ascorbic acid levels on fresh weight basis ranged from 8 to 36 mg/100 g for American varieties (Augustin et al., 1978), 10-17 mg/100 g for Indian varieties (Mishra, 1985) while in Norwegian and Korean varieties it varied from 8.4 to 20 mg/100 g and 16 to 46 mg/100 g, respectively (Nordbotten et al., 2000; Han et al., 2004). In the present study, the concentrations of ascorbic acid in the Kenyan cultivars fall within the range reported in other parts of the world. Potato cultivars differ in physic-chemical composition as influenced by among other factors genetic make-up, geographical location and cultural practices. Even though the levels of ascorbic acid in Kenyan potato cultivars differed from other varieties reported in the world, the ranges in the past studies are generally large. The potato family is similar and hence the relationship all over the world.

Working on 21 green leafy vegetables, Odukoya et al. (2007) reported ascorbic acid ranging from 13 to 187 mg/100 g on dry weight basis. Approximately 100 g of some vegetables like broccoli, red pepper, watercress, cabbage and cauliflower were found to have a range of ascorbic acid of 75-114 mg/100 g while the concentration of the vitamin in fruits like orange, grapefruit, tangerine, papaya and strawberry range from 44 to 93 mg/100 g (Burgos et al., 2009). Ascorbic acid concentrations may in some cases be higher than the average levels in potato tubers. However, the contribution of ascorbic acid from potatoes to the human diet could be higher since in some places potato is a staple food as opposed to vegetables and fruits that are usually complementary components of the diet. The fruits which are major suppliers of the vitamin are rarely eaten by a large part of the population in developing world due to limited supply and high costs. Besides, many potato products such as crisps and French fries are regularly consumed especially in major urban centers (Abong et al., 2009a).

Storage of potatoes under ambient air conditions in a dark store has been recommended in situations where farmers cannot afford cold storage facilities (Kabira and Lemaga, 2006; Gachango et al., 2008). The physic-chemical properties of potatoes stored in such conditions are not adversely changed (Abong et al., 2009b). On the other hand, beyond 12 weeks of storage, for most cultivars sprouting becomes pronounced and the tuber structure is altered rendering the potatoes unsuitable for processing (Nourian et al., 2003). In the present study, ascorbic acid levels were significantly (p≤0.05) reduced after six weeks of storage under ambient air conditions in a dark store. The retention rate was, however, high ranging from 81 to 89% in Tigoni and Dutch Robyjn, respectively. It therefore means that potato tubers processed after 6 weeks of storage would still supply a substantial amount of the vitamin depending on the variety and initial concentration.

Fig. 2:
Variations in ascorbic acid during cold storage of four Kenyan potato cultivars

Variations in ascorbic acid content in cold stored fresh potato tubers for the four Kenyan cultivars are illustrated in Fig. 2. Cold stored potato tubers significantly (p≤0.05) retained higher ascorbic acid concentrations compared to those stored under ambient air conditions. The vitamin levels in all the cultivars did not significantly (p>0.05) differ with storage time up to 10 weeks. The levels decreased significantly (p≤0.05) from 10 to 26 weeks of storage. It is worth noting, however, that quite high levels of ascorbic acid were retained in all the cultivars even after 26 six weeks of storage, depending on the initial concentration. The retention ranged from 92 to 94% in Dutch Robyjn and Tigoni, respectively.

The storage changes in potatoes are mainly caused by respiration, transpiration, sprouting, diseases or presence of pests (Rivero et al., 2003). The changes resulting from storage can produce decreases in weight and changes related to quality, such as appearance, flavor, texture and chemical composition (Rivero et al., 2003). Cold storage minimizes the effects of respiration, transpiration and significantly reduces sprouting (Nourian et al., 2003). As such the physical appearance and general texture of the tubers are maintained. Some chemical constituents such as reducing sugars, however, increase beyond required limits when tubers are cold stored. It therefore follows that storing potato tubers under low temperature conditions is appropriate to minimize losses in important nutrients such as ascorbic acid. It is important to note, however, that such tubers from the current Kenyan cultivars may only be used for boiling, baking or stewing as opposed to processing into crisps and French fries since they produce unacceptable dark brown products (Abong et al., 2009a).

Ascorbic acid levels in potato crisps as affected by frying temperature: The variation of ascorbic acid content in potato crisps made from four cultivars under different frying temperatures is given in Table 1. There was significant (p≤0.05) reduction (45% on the average) of the level of ascorbic acid in all the cultivars when tubers were fried into crisps. The reduction was highest in variety Tigoni while it was lowest in Dutch Robyjn. The reduction levels were significantly (p≤0.05) higher at 180 than at 160°C. There was, however, no significant (p>0.05) reduction when frying temperature was increased from 170 to 180°C.

The average reduction of 45% found in the present study is comparable to those reported by Burgos et al. (2009) on baked and microwaved potatoes. The retention levels of 55% in ascorbic acid were, however, lower than 64% that was reported by Haase and Weber (2003) in potato crisps. Boiling the tubers was reported to reduce ascorbic acid by about 30% (Hagg et al., 1998).

Table 1:
Variation of ascorbic acid1 in raw tubers and potato crisps from four cultivars at different frying temperatures
1Determined in mg/100 g dry weight basis. Values are Mean±SD. Means with the same letters within the same column are not significantly different at 5% level of significance

Table 2:
Variation of ascorbic acid levels (mg/100 g DW) with cultivar, package, storage temperature and time
PKG1 = Packaging type, ST2 = Storage temperature, AF3 = Aluminium foil pack, PE4 = Polyethylene. Values are Mean±SD. Means with the same letters within the same column are not significantly different at 5% level of significance

During processing, higher frying temperature regimes (>100°C) have been known to be responsible for thermal degradation of ascorbic acid in potato crisps. Hence, higher frying temperatures lead to higher degradation of the vitamin (Sahin et al., 1999; Pirone et al., 2007).

Variation of ascorbic acid levels in potato crisps with packaging, storage temperature and duration: Cultivar variation of ascorbic acid levels with package, storage temperature and duration is presented in Table 2.

Levels of ascorbic acid in fried crisps differed significantly (p≤0.05) with cultivar ranging from 40.99 to 49.42 in cultivar 391691.96 and 393385.39, respectively. Cultivar 393385.39 had the highest retention of the vitamin followed by Dutch Robyjn, Tigoni and 391691.96 in that order.

Packaging type significantly (p≤0.05) influenced the amount of ascorbic acid retained within a given storage period. There was no significant (p>0.05) variation of the vitamin content within 8 weeks of storage in crisps packaged in polyethylene bags and aluminium foil packs. However, after 8 weeks of storage significant (p≤0.05) reduction of ascorbic acid was noted in all the cultivars. Crisps packaged in aluminium foil pack retained higher levels of ascorbic acid (78%) compared to those in polyethylene bags which retained 58% after 24 weeks of storage.

Storage temperature had a significant (p≤0.05) effect on the ascorbic acid levels; there was higher reduction of the vitamin levels at higher temperatures. There was significant (p≤0.05) temperature, packaging and time interaction effect on concentrations of the vitamin; there was higher retention at 25°C in crisps packaged in aluminium foil pack while the least retention was noted in crisps stored in polyethylene bags at 35°C. The results are in agreement with findings of Hagg et al. (1998) who reported that storage of potato products at elevated temperature degrades ascorbic acid levels by 10% on average.

The principal role of food packaging are to protect food products from outside influences and damage, to contain the food and to provide consumers with ingredient and nutritional information. Traceability, convenience and tamper indication are secondary functions of increasing importance. The goal of food packaging is to contain food in a cost-effective way that satisfies industry requirements and consumer desires, maintains food safety and minimizes environmental impact (Marsh and Bugusu, 2007). Packaging in aluminium foil pack increased ascorbic acid retention compared to polyethylene bag.

CONCLUSION

Potato cultivar, storage condition and time were found to greatly influence the levels of ascorbic acid in fresh potato tubers. For maximum retention of ascorbic acid in fresh tubers, cold storage is preferred to ambient air conditions. Frying crisps from the Kenyan potato cultivars at all temperatures significantly reduced the levels of ascorbic acids irrespective of the cultivar. The reduction was highest in variety Tigoni while it was lowest in Dutch Robyjn. There was higher retention of the vitamin by crisps from all cultivars when packaged in aluminium foil pack and stored at lower temperature (25°C) when compared with those packaged in polyethylene bags at higher temperature (35°C) storage. It is therefore of great importance for processors to choose lower frying temperature and proper packaging for maximum vitamin retention. Storage of potato crisps at temperatures beyond 30°C will result in lower levels of ascorbic acid retention.

ACKNOWLEDGMENTS

Authors are grateful to the University of Nairobi, DAAD Nairobi office and the National Potato Research Centre (KARI) for financial support. We recognize the role played by potato breeders; Dr. J. Landeo (CIP), Mr. S. Nderitu and Mr. J. Onditi (NPRC) who ensured that the materials were available. We appreciate the Food Science Department team at KARI-Tigoni led by Mrs. N. Ngone and Mr. K. Bethuel who offered their service during sample preparation and evaluation. Laboratory analysis was accomplished with assistance from Mr. J. M’Thika and Ms. R. Kamau, Food Science Laboratory Technicians at the University of Nairobi.

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