Production Optimization of Fungal Cellulase and its Impact on Ruminal Degradability and Fermentation of Diet
Mostafa S.A. Khattab,
Ahmed M. Abd El Tawab
Hussein A. Murad
Background and Objective: Cellulases enzymes are widely be interested due to its capability to degrade lignocellulosic materials. The current study was concerning on investigating different factors of cellulase production from fungal sources by using agricultural wastes and studying its impacts on ruminal digestion and fermentation. Materials and Methods: The study tested the cellulase enzyme production ability of fungal strains against different lignocellulosic. Simultaneously the effect of different fungal strains to choose according to the superiority of cellulase production, then environmental factors were studied such as carbon source concentrations, inoculum size, incubation period, initial pH and nitrogen source. Finally, produced cellulase was evaluated using in vitro batch culture technique. Results: Penicillium chrysogenum recorded the highest value for cellulase activity. Pea pods showed best carbon source with 17.5% concentration for cellulase production. About 4% inoculum size, 2 days of incubation and pH5 were recorded the highest value for cellulase production. In vitro fermentation results showed improvement of DM digestibility compared with control. Conclusion: The current findings showed potential possibilities to utilize agricultural wastes as a substrate for producing cellulase enzyme from Penicillium chrysogenum fugal strain which could be an effective additive to improve ruminant diet digestion and utilization.
Received: June 08, 2019;
Accepted: August 26, 2019;
Published: September 11, 2019
Copyright: © 2019. This is an open access article distributed under the terms of the creative commons attribution License, which permits unrestricted use, distribution and reproduction in any medium, provided the original author and source are credited.
Cellulase is a family of enzymes capable of hydrolyzing β-1,4-glycosidic bonds of intact cellulose and other related cello-oligosaccharide derivatives. Complete cellulolytic enzymes are synergistically worked by action of 3 principal types of the enzymes, endoglucanase, exoglucanase and β-glucosidase which required to execute degradation of intact hydrogen bond ordered cellulose1. Many research being interested with utilizing agricultural as substrate for cellulases production2-4.
Fungal cellulase is the main source of commercially produced enzymes for diet additives while, few bacteria and actinomycetes have also been investigated for the production of cellulolytic enzymes5-9. Mostly the cellulase enzymes production was reported from bacteria and fungi1,2. However, microbial cellulases varied according to the microbial strain, cultivation conditions (such as pH, incubation period and inoculums size) in addition to growth medium composition particularly carbon and nitrogen sources3,4.
Agriculture sector produces a large amount of by-products and wastes that can be used for cellulase production including rice straw, wheat straw, bean straw, pea pods, corn stover and palm fronds2,10. Shahriarinour et al.11 mentioned the great interest in utilizing cellulose wastes as feedstock through processes of fermentation by converting low cost starting materials into products of great value. There are few studies on cellulase production from raw biomass such as rice straw4.
Improving feed utilization and nutritive values of feed stuffs through supplementing diets with cellulolytic enzymes were highly get interested during last dedicates. Many studies reported the role of fibrolytic enzymes in enhancing feed digestion in ruminants12,13. Moreover, cellulase enzyme can be an effective additive with agricultural by-product to produce simple glucose units which play a direct role in animals feeding by improved digestion in ruminants14.
Therefore, using high yielding strains, optimal fermentation conditions and cheap production substrate is the way for maximum and economical cellulase production, especially with the increasing interest with utilizing cellulase in ruminant’s diets.
So, the current study was carried out to investigate utilization of some agricultural by-products as substrate to produce fungal cellulase under the optimum fermentation conditions and the impacts of cellulase on ruminal in vitro degradability and fermentation.
MATERIALS AND METHODS
This study was carried out at laboratory of Dairy Science Department, National Research Centre, Giza, Egypt.
Waste materials used as substrates: Pea pods, rice straw, wheat straw, corn stover, bean straw and palm fronds were collected after harvesting from experimental station of National Research Centre. This material was air-dried then cut and dried at 70°C for 24 h in air-circulation oven and grounded at 5-10 mm electric grinder then stored in dry place at room temperature till use.
Fungal cultures, media and inoculum preparation: Seven fungal cultures were used for investigating its ability to produce cellulase enzymes; Penicillium chrysogenum, Aspergillus niger, Fusarium oxysporum, Fusarium avenaceum, Aspergillus fumigatus, Trichoderma viride and Cephalosporium acremonium were obtained from Laboratory of Plant Pathology, National Research Centre, Cairo, Egypt and Aspergillus flavus NRRL 5521 (non-aflatoxin producer strain) which obtained from National Center for Agriculture Utilization Research, Microbial Genomics and Bioprocessing Research Unit, Department of Agriculture, Peoria, Illinois, USA.
Culture conditions for cellulase production: Static cultures were used for studying fungal cellulase production under variable condition including fungal cultures effect (Penicillium chrysogenum, Aspergillus niger, Fusarium oxysporum, Fusarium avenaceum, Aspergillus fumigatus, Cephalosporium acremonium, Trichoderma viride and Aspergillus flavus NRRL 5521). The effect of fungal cultures was studied through inoculation of 3 flasks each with one of the 8 mentioned fungal cultures incubated for 3 days at 29+1oC and the levels of cellulase activities were determined in the cultures filtrate2.
Effect of substrate carbon source was investigated through replacing the cellulose powder in CPM by different cellulolytic waste materials including pea pods, rice straw, wheat straw corn stover, bean straw and palm fronds.
Effect of carbon source concentrations (2.5, 5, 7.5, 10, 12.5, 15, 17.5 and 20%), inoculum size (1, 2, 3, 4, 5, 6, 7 and 8% v/v), incubation period (1, 2, 3, 4, 5, 6 and 7 days), initial pH (3, 4, 5, 6, 7 and 8) and nitrogen source (ammonium sulphate, ammonium chloride, sodium nitrate, meat extract, yeast extract and peptone) were investigated at an equivalent concentration of 0.33 g N/l media, these nitrogen sources replaced the original nitrogen present in the CPM2. The level of a parameter optimized in an experiment was maintained in the subsequent studies.
Cellulase enzyme extraction and activity assay: The fermented substrate for each flask was mixed with 25 mL of 0.02 M acetate buffer (pH 5.0) to extract the enzyme. The carboxymethyl-cellulase activity (CMC) for resultant enzyme was determined as described by Khattab et al.1.
Enzymes source for in vitro batch culture experiment: Pan-Zyme: a commercial enzyme source produced by Baytara for pharmaceuticals technology, Sadat Industrial City under license of VTR Guangdong VTR Bio-Tech Co., Ltd-China each (g) of it contains 600 cellulase units.
Ruminal in vitro batch culture experiment procedures: In vitro incubation procedures were carried as described by Khattab et al.15, rumen fluid was collected from 3 ruminal cannulated Holstein dairy cows (mean weight 680±30 kg). The rumen fluid was collected before morning feeding, mixed and squeezed through a 4-layers cheese cloth under continuous flushing with CO2 and immediately transported to laboratory at 39°C (used as a source of inoculum). Treatments were: 50% concentrates feed mixture, 25% Egyptian clover and 25% wheat straw. The experimental ration was supplemented separately with locally produced cellulase (Pan-Zyme) and commercial cellulase source Pan-Zyme at 4 levels (21.08, 42.16, 63.24 and 84.32 IU kg1 DM) compared with the control. Each treatment was tested in 8 replicates accompanied by blank bottles (no substrate). The experiment run was replicated in different weeks. Substrate (400 mg) was added to the incubation bottles of 100 mL capacity. Then the bottles were incubated at 39°C for 48 h. After 48 h of incubation, gas production (GP) was recorded using the pressure reading technique then bottles were uncapped, pH was measured using a pH meter and the contents of each bottle were filtered to obtain the non-fermented residue for determination of degraded substrate.
Statistical analysis: Data obtained from this study were statistically analyzed by SPSS software, the Duncan's multiple range test was used to test the significance among means.
Effect of Fungal culture on cellulase production: Different fungal strains were investigated for production of cellulase enzyme (Fig. 1). Results shows significant superiority (p<0.05) of Penicillium chrysogenum for cellulase activity by recording 0.84 μmole mL1 min1, followed by Fusarium oxysporum, Aspergillus niger, Aspergillus flavus, Aspergillus fumigatus, Fusarium avenaceum and Trichoderma viride (0.69, 0.64, 0.60, 0.55, 0.41 and 0.33 μmole mL1 min1, respectively). On the light of these results, Penicillium chrysogenum was chosen for further studies for cellulase production on CPM.
Effect of carbon source on cellulase production: Different agricultural by-products were tested as a carbon source in growth culture for producing cellulase enzyme from Penicillium chrysogenum (Fig. 2). Pea pods media recorded the highest value of cellulase activity (p<0.05) as 0.98 μmole mL1 min1. Corn stover, bean straw, palm fronds and wheat straw cultures lowered cellulase activity (0.85, 0.62, 0.46 and 0.43 μmole mL1 min1, respectively) as compared with pea pods media. From the current results, pea pods were chosen as carbon source for carrying the further experiments of cellulase production by Penicillium chrysogenum.
Effect of carbon source concentration on cellulase production: Gradual concentrations of pea pods as carbon source in culture of cellulase production from Penicillium chrysogenum were used (Fig. 3).
Data illustrated in Fig. 3 showed effect of different concentration of pea pods powder ranged from 2.5-20% (w/v) on cellulase production by Penicillium chrysogenum. Maximum cellulase activity reached (5.68 μmole mL1 min1) was obtained at 17.5% (w/v) pea pods concentration (p<0.05), while the minimum activity (1.8 μmole mL1 min1) was obtained at 2.5% of pea pods concentration of modified cellulose powder medium (CPM). Higher moisture levels as in case of 2.5% pea pods concentration of modified CPM may negatively affect oxygen transfer which in turn may reduce the level of fungal growth. Based on these data, pea pods concentration at 17.5% (w/v) was chosen for further studies on the modified CPM.
Effect of nitrogen source on cellulase production: Data of Fig. 4 showed that among 5 nitrogen sources tested for screening their effect on cellulase activity.
|Fig. 1:||Effect of fungal culture on cellulase production
|Fig. 3:||Effect of carbon source concentration on cellulase production
Ammonium chloride was reported as optimum nitrogen source for producing the highest level (p<0.05) of cellulase activity reached 5.40 μmole mL1 min1 by Penicillium chrysogenum.
|Fig. 4:||Effect of nitrogen source on cellulase production
|Fig. 5:||Effect of culture pH on cellulase production
These data indicating that the source of nitrogen should be inorganic for better cellulase production.
Effect of culture pH on cellulase production: As shown in Fig. 5 primary pH of the fungal growth medium has clear effect on cellulase production. Cellulase enzyme production by Penicillium chrysogenum in different pH of modified CPM produced the highest value of cellulase activity (p<0.05) at pH 5.0 (1.81 μmole mL1 min1), further more increasing pH level, the decrease of enzyme production was noticed. Based on current results, pH 5 was adjusted in the subsequent experiments on the modified CPM.
Effect of culture inoculation size on cellulase production: Penicillium chrysogenum has exhibited different responses to variations in inoculum size from 1-8% (v/v). The results of (Fig. 6) showed that maximum cellulase activity (p<0.05) was detected at 4% inoculum size (6.87 μmole mL1 min1) and further increase in the inoculum size led to decrease in cellulase activity. In the light of these results, 4% inoculum size was selected for conducting further studies on modified CPM.
Effect of culture incubation period on cellulase production: Production of cellulase on modified CPM was monitored for a period of seven days (Fig. 7).
|Table 1:||Effect of treatments on in vitro ruminal fermentation and digestibility
Different superscripts in the same row are significantly different at (p<0.05), cell-pro-1, 2, 3 and 4: Experimental ration supplemented with locally produced cellulase (Pan-Zyme) at 4 levels (21.08, 42.16, 63.24 and 84.32 IU kg1 DM), Pan-Zyme-1, 2, 3 and 4: Experimental ration supplemented with locally produced cellulase (Pan-Zyme) at 4 levels (21.08, 42.16, 63.24 and 84.32 IU kg1 DM)
|Fig. 6:||Effect of culture inoculation size on cellulase production
|Fig. 7:||Effect of culture incubation period on cellulase production
The highest cellulase activity (5.55 μmole mL1 min1) (p<0.05) was recorded after two days of incubation with Penicillium chrysogenum. The reduction of cellulase activity returns to the consumption of cellulolytic substrate during the 1st days2. From the previous data, 48 h incubation period was selected for conducting further studies on modified CPM.
Effect of different cellulase supplementing levels on ruminal in vitro parameters: Results of in vitro evaluation of different supplementing level of both commercial and produced cellulase enzyme on some ruminal parameters were introduced in Table 1.
Ruminal fermentation parameters showed no significant differences in pH values and TVFA concentrations among treatments (p>0.05). While, ammonia concentrations showed a reduction in treatments compared with control (p>0.05).
Digestibility parameters showed that adding cellulase enzymes significantly (p<0.05) improved DM, while there was a slight improvement (p>0.05) but not significant in NDF, ADF and cellulose digestibilities in treatments compared with control.
No significant differences were recorded between all treatments for gas production.
The most benefits of cellulolytic microorganisms mostly degrade carbohydrates to simple units such as glucose and generally not depended on lipids and proteins as energy source for metabolism and growth16. Among them, in ruminant nutrition and feeding the most important microorganisms are anaerobic cellulolytic ruminal bacteria17,18. While, anaerobic microbial species have specific cellulolytic activity restricted to cellulose and its hydrolytic products19,20. Cellulolytic fungal strains are widely studied and have the ability to convert desired as well as native cellulose to glucose. Different fungal species like Trichoderma, Penicillium and Aspergillus are widely studied with notable high cellulolytic activity. Also, some other bacterial species include; Pseudomonas, Bacilli, Actinomycetes, streptomycetes, Cellulomonas, Streptomyces and Actinomucor were investigated21,22. Certain species of fungi were practically used for cellulose hydrolysis especially species of Aspergillus, Penicillium and Trichoderma which appeared practical implementation to produce high yields of cellulases23. Penicillium chrysogenum was the best organism for cellulase production using pure cellulose as carbon source. The findings of the present study were coincided with other studies which concluded that P. chrysogenum superiority than other fungal strain for cellulase production23, in contrast, these finding do not match with those obtained by other studies who found that A. niger recorded the highest cellulase production value then followed by Penicillium chrysogenum3,24. Penicillium chrysogenum showed a good command for cellulase production by cultivating on pea pods than other carbon sources, which might due to the superiority of pea pods in chemical composition compared with other investigated agricultural by-products especially in crude protein and less contents of lignin25.
In the concern of inoculum size, it was well stated that impact of inoculant amount on cellulase production was noted as lower inoculum size makes substrate utilization and cellulase formulation takes a long time, while the highest one can ensure rapid fungal biomass synthesis to a certain limit, after it the enzyme production could decrease26. The current results showed a reduction in cellulase production with an increase of inoculum size might be due to ensure rapid fungal biomass synthesis to a certain limit, after it the enzyme production could decrease, also, because of nutrients depletion due to biomass enhancement27.
Many of in vitro studies reported the positive effects of fibrolytic enzymes supplementation on the nutrients digestibility2,3,10,28. The current results of DM degradability in agreement with previous studies investigated supplementing diets with cellulase2,3,10,28. The improving effect of supplementing diet with cellulase are interaction period give the chance for creating a stable enzyme-feed complex which protects the supplemented enzymes from proteolysis by the rumen microorganisms29. Increasing ability of the ruminal microorganisms to attachment and/or access to feed particles and subsequently accelerate the rate of digestion30 and enhancing the hydrolytic activity of the ruminal microbes due to added enzyme activities and/or synergy with rumen microbial enzymes31,32.
It is well known that there is a negative correlation between gas production and cell wall contents (NDF and ADF) which tend to reduce the microbial activity33. Different studies stated that addition of fibrolytic enzymes reduced methane production34. Addition of fibrolytic enzymes stimulated the reductive acetogens in the rumen that alters hydrogen (H2) metabolism and its utilization by methanogens in a manner that reduces CH4 formation and emissions35.
Overall, supplementing ruminant diets with cellulase is recommended for improving the utilization of diets and enhancing animal performance especially regarded to the gas emission from ruminant.
Results showed that Penicillium chrysogenum has a potential cellulase production characterizes to utilize agricultural wastes as a substrate for producing cellulase enzyme which could be an effective additive to improve ruminant diet digestion and utilization.
This study was carried out to utilize of some agricultural by-products as substrate for producing cellulase and determining the optimum production conditions, then evaluate the effects of produced cellulase enzyme on ruminal digestion and fermentation. This study founded that pea pods can be beneficial substrate for producing cellulase enzyme from Penicillium chrysogenum. Also, the produced cellulase enzyme showed a potential improvement in ruminal digestion and fermentation, especially for DM degradability.
This research was funded by Science and Technology Development Fund in Egypt (STDF), in accordance with the Research Project ID Number: 15174. The authors are very grateful to the head of Science and Technology Development Fund in Egypt (STDF) and the head of the National Research Centre (NRC) who have allowed the implementation of this research.
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